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Answer :
480 solar panels can be produced in a quarter. Due to technician training, Week 3 will operate at a reduced capacity of 48 panels. Considering the capacity lost due to technician training, there will be 432 panels available in Week 3.
Given:
12 solar tabber and stringer machines
Rate of assembling 100 cells per hour
The man-machine ratio of 1:1
10 technicians per shift
3 shifts per day
75-minute break
5 working days per week
4 weeks in a month
Required to calculate:
a) Panels produced in one quarter:
Production per day = Number of machines * Rate per machine * Number of shifts
Production per day = 12 machines * 100 cells per machine * 3 shifts = 3,600 cells per day
Panels produced per day = Production per day / 150 cells per panel
Panels produced per day = 3,600 cells / 150 cells per panel = 24 panels per day
Panels produced in one quarter = Panels produced per day * Number of working days in a quarter
Panels produced in one quarter = 24 panels per day * (5 days per week * 4 weeks) = 480 panels
Therefore, they can produce 480 solar panels in one quarter.
b) Lost capacity due to technician training on Week 3:
The training lasts for 2 days, from 10 am to 7 pm. Since the technicians work 3 shifts per day, there will be a total of 3 * 2 = 6 shifts lost.
Lost capacity in cells = Number of machines * Rate per machine * Number of shifts lost
Lost capacity in cells = 12 machines * 100 cells per machine * 6 shifts = 7,200 cells
Lost capacity in panels = Lost capacity in cells / 150 cells per panel
Lost capacity in panels = 7,200 cells / 150 cells per panel = 48 panels
Therefore, the lost capacity on Week 3 due to technician training is 48 panels.
c) Available panels on Week 3:
Available panels on Week 3 = Panels produced in one quarter - Lost capacity on Week 3
Available panels on Week 3 = 480 panels - 48 panels = 432 panels
Therefore, there will be 432 panels available on Week 3 considering the lost capacity due to technician training.
In one quarter, they can make 480 panels. Due to technician training, Week 3 will have 48 panels with less capacity. Taking into account the capacity loss resulting from technician training, there will be 432 panels available in Week 3.
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