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Please read the case of "Blanchard Importing and Distributing Co., Inc." carefully, excluding the section titled "Scheduling System Used." Here is some background information:

Blanchard's production is organized as a series of bottle runs (i.e., batches). The previous Harvard intern, Mr. Hank Hatch, attempted to optimize production planning using the EOQ model for each product. The intern estimated the setup cost per bottle run (S) and the inventory holding cost (H) of each product, and applied them to the EOQ formula:

\[ \text{EOQ} = \sqrt{\frac{2DS}{H}} \]

However, the EOQ calculation was incorrect because the estimates for both the setup cost per bottle run (S) and inventory holding cost (H) were inaccurate. You are invited to critique and correct the calculation. Answer the following questions and articulate your reasoning and analysis.

Part 1:
In Exhibit 2, Blanchard currently breaks down the setup cost per bottle run as follows:

\[ S = (\text{blending setup cost}) + (\text{size changeover cost}) + (\text{label changeover cost}) + (\text{order processing cost}) \]

These four cost items account for the labor cost incurred for each of the four activities of setting up a bottle run. However, the previous intern systematically overestimated the true setup cost per bottle run by including labor costs that are irrelevant to the production quantity per batch decision (i.e., the size of the bottle run).

Please discuss your recommendations for correcting this calculation and explain your reasoning.

The inventory holding cost per unit per year is given by:

\[ H = C \times K \]

where \( C \) is the cost of producing one unit of product and \( K \) is the carrying cost percentage. However, the estimation of the values of \( C \) and \( K \) are inaccurate due to misconceptions in the original rationale behind the current formula. Please provide your recommendations for correcting these calculations.

Answer :

he calculation must be corrected by excluding the irrelevant labor cost that is included by the intern.In this sense, the cost of K, which is carrying cost percentage

Blanchard Importing and Distributing Co. Inc. is organized into a series of bottle runs or batches. The production of Blanchard is divided into a series of bottle runs. The setup cost per bottle run (S) and the inventory holding cost (H) of each product are the estimated setup cost per bottle run and inventory holding cost. The EOQ calculation is incorrect since the estimation of the setup cost per bottle run (S) and inventory holding cost (H) is incorrect. The Harvard intern employed by Blanchard attempts to optimize production planning by applying the EOQ model to each product. The intern estimated the cost per bottle run setup (S) and the cost of holding inventory (H) of each product and plugged them into the EOQ formula:

= 2 × × H.

Exhibit 2 indicates that Blanchard currently breaks down the setup cost per bottle run as follows:

S = (blending setup cost) + (size changeover cost) + (label changeover cost) + (order processing cost).

Each of these four cost elements is meant to account for the labor cost incurred for one of the four operations involved in setting up a bottle run.The Harvard intern overestimates the true setup cost per bottle run by including labor expenses that are unrelated to the decision about the production quantity per batch (i.e., the size of the bottle run).Therefore, the calculation must be corrected by excluding the irrelevant labor cost that is included by the intern.In this sense, the cost of K, which is carrying cost percentage, should be measured correctly, and the value of H should be determined to calculate the correct inventory holding cost per unit per year.

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