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1. The company that produces office organizers is currently using 6 hours per day to complete 100 pieces of the product. Engineer Didi, Senior Process Engineer, suggests making a slight change to the process flow to avoid redundancy. By doing this, the output increased to 129 pieces. Material cost per organizer is 3.5 BD; Additional supplies needed to complete the regulator cost BHD 1.10 and labor is paid at a rate of BHD 4.5 per hour, the energy cost is assumed to be BHD 1.0 while the water cost is BHD 0.75.

1. Is there any improvement in productivity with the changes implemented by the process engineer?

2. Prove your answer by introducing labor productivity, multifactor productivity, and productivity improvement.

3. What is your conclusion about the procedure that Eng. Didi performed?


2. Rashid & Co. has completed 100,890 items of Item Y for submission to Quality Assurance. These units were completed by 15 workers who worked from 8 a.m. to 5 p.m., with a break of 1.5 hours for two weeks (10 days). However, after strict examination, only 98,500 passed the quality standards. Look for productivity.


3. Kanoo Company, a fruit packing company that does manual packing. At the moment, it has the following resources: 12 employees each working from 8 am to 5 pm with a 75 minute break at a salary cost of BHD 2,400, a material cost of BHD 800 and overhead of BHD 1,400. The company process 120 fruit packs every day. The company recently purchased an automatic packing machine that allows processing 480 packages of fruits per day. With the purchase of this equipment, the number of employees was halved while working hours were preserved and the labor cost was reduced by half. Overhead expenses are now increased by 25% compared to previous expenses. Material requirements become more efficient and cost is reduced by 15%. Calculation of labor productivity and MF for both old and new system

Answer :

By identifying and addressing the bottleneck in the process, the company was able to increase its output and potentially reduce costs. Eng. Didi's procedure can serve as a model for other companies looking to improve their productivity.

1. To determine if there is an improvement in productivity with the changes implemented by the process engineer, we need to compare the productivity before and after the change.

Before the change, the company was producing 100 pieces in 6 hours. This means the productivity was 100/6 = 16.67 pieces per hour.

After the change, the company is producing 129 pieces in the same 6 hours. This means the productivity has increased to 129/6 = 21.5 pieces per hour.

Therefore, there is an improvement in productivity with the changes implemented by the process engineer.

2. To prove this improvement in productivity, we can calculate the labor productivity and multifactor productivity.

Labor productivity measures the output per unit of labor input. In this case, the labor cost is BHD 4.5 per hour and the output is 129 pieces. So, the labor productivity is 129/4.5 = 28.67 pieces per BHD of labor.

Multifactor productivity measures the output per unit of multiple inputs. In this case, the inputs include labor, material cost, energy cost, and water cost. To calculate multifactor productivity, we need the value of the inputs and the output.

3. Eng. Didi's procedure resulted in an improvement in productivity. By making a slight change to the process flow, the company was able to increase its output from 100 to 129 pieces. This indicates that Eng. Didi's suggestion to avoid redundancy in the process was effective. The company was able to produce more units with the same amount of time and resources, leading to increased productivity. Eng. Didi's procedure shows the importance of analyzing and optimizing the production process to eliminate inefficiencies and improve productivity. By identifying and addressing the bottleneck in the process, the company was able to increase its output and potentially reduce costs. Eng. Didi's procedure can serve as a model for other companies looking to improve their productivity.

Learn more about bottleneck from the link:

https://brainly.com/question/1266568

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